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Beyond the Pass-Fail Result

When a component fails in production or in the field, knowing that it failed is only the beginning. Failure analysis identifies why it failed—revealing material defects, design flaws, assembly errors, or counterfeit parts—so the problem can be prevented, not just replaced.

Failure Analysis Techniques

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• Non-Destructive AEC-Q100 testing: X-ray, scanning acoustic microscopy, and electrical characterization isolate the failure site first.
  
• Decapsulation: Careful removal of packaging exposes the die for optical and scanning electron microscope (SEM) examination.
  
• Material Analysis: Energy Dispersive X-ray Spectroscopy (EDS) and cross-sectioning identify contamination, corrosion, and metallurgical defects.
  
• Fault Isolation: Liquid crystal and emission microscopy locate hot spots and breakdown regions on active devices.
  
• Root Cause Report: Findings, imagery, and engineering recommendations documented for corrective action and legal defense.
  

Turning Findings Into Action

Root cause analysis closes the loop between manufacturing, supplier management, and design. It supports warranty disputes, insurance claims, and product recalls while feeding improvements back into production—reducing recurring failures and protecting long-term reliability.

Disclaimer: This content is for informational purposes only. Failure analysis is a specialized discipline; engage an experienced laboratory for forensic-grade investigation and documentation.